The concept and development direction of tool management

The cutting technology (including the connection method between the tool holder and the machine tool spindle, the clamping method of the tool in the tool holder, the balance of the tool system and the tool management, etc.) is gradually developed along with the advancement of cutting technology. It is modern. The indispensable part of cutting technology, and the rapid development of cutting technology and cutting tools, constantly changing the connotation of cutting technology, and promoting the advancement of cutting technology.

With the development of cutting technology, the tool industry is undergoing a revolution in operating mechanisms. In the face of increasingly new production models and new workpiece materials, tools are no longer a simple product that can be “sold out”, but an important technological factor in optimizing the processing or production line processing technology. Tool manufacturers must be able to provide users with complete processing technology to help users achieve the goal of improving processing efficiency and product quality, reducing manufacturing costs, which has become the direction and business purpose of foreign tool manufacturers business development. At present, tool manufacturers bring the tool industry to a higher stage of development through various forms of business services such as “serving users” and “providing solutions”. Facts have proved that this practice of foreign tool manufacturers is conducive to the continuous improvement of the overall level of manufacturing, bringing greater economic benefits to users, and will certainly be welcomed by users.

The development direction of Tool Management is the general contracting of tools. All the tools of a factory (shop) are outsourced to a company for overall management, to meet the needs of various processing tools, and provide comprehensive procurement, inventory management, including tools. Complete sets of services such as grinding, cleaning adjustment and distribution. According to the information provided by Walter, the cost of the tool only accounts for about 3% of the total processing cost, but it will affect the production efficiency by 20% to 30%. Therefore, in order to effectively reduce the processing cost, the tool cost should be increased appropriately. , using efficient tools to enhance tool management. This is very important to improve the competitiveness of production companies.

The concept of tool management first appeared in the United States, and its core is to achieve the following objectives through tool outsourcing: 1 reduce initial investment (tool regrind business can be outsourced or undertaken by tool management suppliers); 2 reduce inventory funds (tool inventory funds from tools) Manage the supplier's commitment); 3 reduce management costs, enabling companies to focus on their core business. Tool management was promoted in the US and Europe from the late 1990s to the beginning of this century. As the tool suppliers in the European and American markets are relatively mature and the operation is relatively standardized, tool management has gradually been recognized by users.

For users in the United States or Germany, there are a large number of mature tool manufacturers in the local factory, users can get very timely service, which undoubtedly provides great convenience for the development of tool management business. In China, the development of tool management seems to be somewhat sluggish, and it is only beginning to be applied first in the automotive industry. As the current high-end tool market in China still uses imported tools as the main body, it will create obstacles to tool management in terms of tool supply, information transmission, production cycle, customs declaration and transportation. The resulting shutdown will be the bottom line that users can bear. In addition, there is a concern that it is currently impossible to rule out, that is, users are more likely to rely on tool management suppliers. If another new tool management supplier is selected in the next round of selection, there will inevitably be confusion during the handover. This is mainly due to the fact that the users who are managing the tools are not mature enough, and the number of tool management suppliers available in the Chinese market is still too small.

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