The filling machine is widely used in the production of beverage, food, daily chemical, pharmaceutical and other industries, and combined with other packaging equipment to form a filling machine production line, which greatly promotes the improvement of production power, and its direct relationship Benefits to the company. However, in production, the filling machine is unlikely to have no failure, which has an impact on the company's production. The following is a Dongtai filling machinery expert to explain the common causes of the filling machine and the solution.
First, the filling volume of the filling machine is not allowed or not discharged
1. Whether the speed throttle valve and the filling interval throttle valve are closed, the throttle valve cannot be closed; 2. There is no foreign matter in the quick-installing three-way control valve. If so, please arrange, fast-install the three-way control valve and Is there any air in the leather tube of the filling head? If there is air, try to cut or sweep the air; 3. Check if all the sealing rings are damaged. If there is damage, please replace it with new ones. 4. Is there any filling valve core? The appearance of the jam is delayed or opened. If there is a jam, the spool should be installed from the head. If the delay is opened, the thin-type cylinder throttle valve needs to be conditioned; 5. The elastic force of the spiral spring is tightened up and down in the quick-installing three-way control valve, and the excessively large check valve will not open; 6. The filling speed is not too fast, adjustment Filling speed throttle valve, lowering filling speed; 7, all the clamps, leather tube buckle can be sealed, if any, please correct; 8, the magnetic switch is not loose, please lock each time after adjusting the amount.
Second, the filling machine material has the following reasons from the back end of the material cylinder
1. Is the material cylinder in the center of the material cylinder bracket? If there is any change in the material cylinder, please install it from the head; 2. Is the cylinder piston and piston rod fastened, if it is loose, please lock it; 3. The cylinder piston O-ring is not damaged, please replace if damaged.
3. After the piston of the filling machine cylinder is pushed to the top, it does not come back to the position of the movable magnetic switch. Press the emergency stop switch to adjust the active magnetic switch from the head.
Fourth, the filling machine cylinder does not work for the following reasons
1. Is the fuse burned out? If it burns out, please replace it with new one. 2. If the emergency stop switch is pressed, turn the emergency stop switch to return it to the original position. 3. Is there any O-ring of the cylinder piston? Sticky, the piston is stuck, replace the O-ring; 4, the filling valve inside the filling head is not stuck, reinstall the spool position; 5, the gas source and power switch can be opened, turn on the power and Gas source switch; 6, two magnetic switches can be intact, if there is damage, please replace the new; 7, the barometer can meet the demand and there is no gas source into the machine, please connect to the gas source and determine the pressure to meet the demand; 8. Whether the cylinder piston is stuck or not, reinstall the piston; 9. Fix the position of the magnetic switch. The rear magnetic switch must be fixed at the rear of the cylinder to make the cylinder work. It cannot move.
The above four common problems are Dongtai filling machine technicians. Based on years of experience, we hope to assist you in the production of filling machines. If you want to know more about filling machine, please see "Application and Features of Liquid Packaging Machine"
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