Strictly control the quality of wire and cable and focus on improving brand competitiveness

The grasp of improving quality has also made many wire and cable companies feel "powerful." At the beginning of this year, Anhui Xinyate Cable Group Co., Ltd., Far East Cable Co., Ltd., Far East Trading Network Technology Co., Ltd., Jiangsu Shangshang Cable Group, Anhui Pacific Cable Group Co., Ltd. and other enterprises sent letters of thanks and organized the quality inspection department. We have highly praised the positive results achieved in the development of quality improvement activities for wire and cable products and expressed our sincere gratitude.

To "sub-health" surgery

The 3600 heavy-duty winch, such as a giant spinning wheel, tightly twists five golden copper wires together. The operator Zhu Lijun holds a worksheet and stares at the production line.

At 2 pm on June 18, 2013, in the Far East cable factory in Guanlin Township, Yixing, Jiangsu, the machines were in full swing. In the heat of 39°C, Song Ke, deputy director of the Bureau of Quality Supervision of Yixing City, took his “flight” inspectors and “sneaked” in.

"Far East Holding Company has signed a 'Flight' regulatory agreement with us, and regulators can enter the company's spot check at any time." According to Song Ke, this is one of the remarkable changes since the launch of the wire and cable quality improvement activities: In the past, the factory door was closed. The phenomenon of escaping from supervision is no longer the case. Many companies have begun to actively invite the quality supervision department to come to the door to help them manage the quality of their products.

From the "closed inspection" to the "opening door inspection company, the transformation reflects the transformation of the quality of wire and cable, and all the changes have originated in March 2011 AQSIQ organization of wire and cable quality and safety rectification battle horns blowing in the country ring……

As the national economy's "blood vessels" and "narrow to everywhere wiring boards, large and criss-cross high-voltage lines, wire and cable are not only widely used in industrial production, national defense construction and major projects, but also everywhere in daily life. The quality of cable products is related to personal safety, public safety and economic security, but its "healthy" status has not always been satisfactory.

For a long time, the lack of integrity, cutting corners, shoddy and other historical ills is difficult to eradicate, resulting in the entire wire and cable industry in a "sub-healthy" state. In 2012, the results of the “three surveys” of wire and cable product quality (enterprise production conditions inspections, uncertified production inventory inspections, and nationwide joint supervision and inspections) showed that the quality of some varieties was still outstanding, and some key indicators still had relatively serious safety risks. .

According to incomplete statistics, among the large-scale fires that occur in China each year, the proportion of electrical fires is as high as 80%, of which more than 50% is related to wire and cable. “Inferior products have short life spans and many problems. They usually enter the high incidence of accidents after being put into operation for about three years. Some directly become the trigger for fire accidents. The consequences of unexpected incidents can be disastrous, and it takes a lot of money and time to recover and rebuild. "In the face of shocking real-life cases, many people in the industry are worried.

In addition, because of unstable quality, low quality, and lack of attention to environmental protection, China's wire and cable exports are limited, and exports only account for 3% of total output, which directly affects the export safety of downstream industrial products. In recent years, developed countries represented by the European Union have used ROHS directives and other technical regulations to set up various technical barriers to exporting mechanical and electrical products to China. Due to the unsatisfactory quality of accessories such as wires and cables, the difficulty in exporting mechanical and electrical products has also increased. Operating costs such as outbound after-sales maintenance have increased significantly. It is understood that 70% to 80% of the wire and cable used by Chinese companies in foreign contracted construction projects comes from China, and their quality is directly related to the quality and safety of China's outsourcing projects and the international image of China's manufacturing.

Multi-sector "encircling"

“This work is necessary and effective, and should be affirmed and supported. Please adhere to it and grasp a successful example of product rectification.” On November 4, 2011, when the quality improvement activity was in full swing, Zhi Shuping was On the report of the periodical work submitted by the Product Quality Supervision Department, important instructions were again made.

Stick to it, how to catch it? What do you grasp? The National Wire and Cable Product Quality Improvement Joint Working Group used real work results and gave a full and effective answer.

“On the basis of careful analysis of the quality and risk of wire and cable products, the quality improvement work has formed a working mentality of preventing and controlling risk and promoting comprehensive improvement, comprehensive improvement and promotion of quality improvement, and quality improvement to promote industry development.” According to the General Administration of Quality Supervision, Inspection and Quarantine, product quality According to the relevant person in charge of the Supervision Department, the General Administration of Quality Supervision, Inspection and Quarantine and the Ministry of Industry and Information Technology have focused on establishing a “forced” mechanism to promote the implementation of the main responsibility of production companies, insisting on the combination of positive traction and reverse squeezing, continuously optimizing the competitive environment for the survival of the fittest, and promoting the Cable companies implement the main responsibility.

Product quality classification supervision is one of the positive traction measures. According to reports, the General Administration of Quality Supervision, Inspection and Quarantine fully implements this system in the wire and cable industry. According to the ability of enterprises to fulfill the guarantee of product quality main responsibilities, the wire and cable companies are divided into AA, A, B, and C4 categories and implemented separately. Different supervision methods. However, becoming an AA company does not mean that once and for all, for companies that have false promises or fail to perform their own commitments, the quality inspection department will perform downgrade processing, and will no longer accept the company's self-commitment application for AA companies within five years.

Hundreds of quality-enhanced campaign photos, dozens of quality improvement system specification documents, and more than a hundred AA companies that stood out from the crowd... During the China (Wuhu) Wire & Cable Expo and Product Quality Summit held in 2012, a series of products were displayed. Excellent companies, excellent brands, and high-quality products with a quality leader in integrity. They are participants and beneficiaries of quality improvement activities.

"Engaging quality improvement activities at the national level is a sounding alarm for all companies, which is unprecedented in the wire and cable industry. The country has launched a heavy blow with great efforts, wide impact, and good results." A wire and cable company is responsible for People sincerely told reporters that he hopes that quality improvement can be combined with the development needs of the industry and enterprises and continue to develop in depth.

"Production value has increased, but quality problems have been reduced." Ji Qirong, chief engineer of Anhui New Yate Cable Group Co., Ltd., said that the quality improvement work has encouraged him and he felt deeply responsible. In the past two years, the company's internal quality problems have dropped from 8% to 4%, and quality problems of Class A and B have basically disappeared, and losses caused by quality have also dropped sharply.

In order to provide a better platform and space for quality improvement, various departments have made efforts. The Electric Power Enterprise Federation promotes the establishment of a credit system for power cable companies and builds an exchange platform between electric power companies and credit supply companies. The Federation of Machinery Industry has included wire and cable products in the industrial brand incubation program. The State Grid Corporation of China carried out qualification verification on the grid supply companies, released the qualification standards for supply companies, and achieved information sharing and dynamic tracking of product licenses, quality certification, inspection reports and supply qualifications.

At the same time, corporate users reversed the pressure on bad companies. Major users such as State Grid and China Southern Power Grid urged enterprises to implement their main responsibilities and issued detailed rules for the handling of bad behaviors of supply companies. To supply companies with quality problems of untrustworthiness, they took measures such as suspension of awards, restrictions on awards, notification of rectification, and other measures. The link maximally squeezed the survival space of bad companies.

"The reason why the quality improvement is highlighted is that the top-level design is 'acceptable' and the quality 'seven inches' is accurate," said Jiang Xipei, chairman of Far East Cable.

Quality improvement activities have taken effect. Jiangsu Yixing and Anhui Wuwei are the five major wire and cable companies in the country, accounting for about 30% of the country's total. Since the launch of the quality improvement activities, the two places have experienced a “big change” in quality from the wire and cable industry to the enterprises. Before the improvement of quality, there were 400 or so wire and cable companies in Yixing and Wuwei. Today, they have merged and reorganized nearly 180 and 140 companies respectively. Although the number of companies has decreased, the industry concentration has increased significantly, and the output value and sales volume of wire and cable have increased substantially.

Industrial chain linkage

“The wire and cable industry is located in the center of the industry chain and is in a position to link up with others. It has a long industrial chain and involves many industries. In the future, quality improvement should be attended by more members.” The relevant person in charge of the product quality supervision department of AQSIQ This has deep feelings. The reason why the quality improvement activities are loud and loud is precisely because the strength of participation is strong enough. The “22 2” joint model actively links government departments, industry associations, and enterprises and promotes the development of activities from top to bottom.

"The previous year's wire was a 61% pass rate. Last year, by improving quality, the qualification rate was increased to 92%." As the main user of wire and cable products, the State Grid pays special attention to the quality of its products. Zhuo Hongshu, deputy director of the State Grid Materials Department, said that last year the qualified sampling rate of 10 kV and above power cables purchased by the company reached 95%, and there was no grid operation failure due to the quality of power cable products. The company purchased power cables. The overall quality level has improved significantly.

In order to further improve quality, the State Grid has strengthened the standardization of quality supervision and information construction, and has taken the construction of the standard system as the core, supported by informationization, and continuously improved the standardization, standardization, and informationization of quality supervision to improve work quality and efficiency. Refine quality issues, classify and classify, strengthen production management, prevent and control transportation, install and debug, and enter the network operation until the quality control of the entire process of scrapping. Strengthen the interconnection of quality information and build the sharing mechanism, the company formed a concerted effort to improve quality control capabilities.

As the major users of wire and cable, China Southern Power Grid has improved the quality of wire and cable products from the perspective of supply chain management. According to Zhong Sheng, Deputy Director of the Southern Power Grid's Materials Department, China Southern Power Grid not only focused on quality control through centralized procurement management, but also reflected the principle of quality priority through a multi-dimensional comprehensive assessment, and evaluated the operation of suppliers' products. The six-level supplier management system carries out comprehensive evaluations from front-end supplier registration, document review, site evaluation, bid evaluation, back-end arrival inspection, quality preparation, and performance evaluation. In 2012, China Southern Power Grid carried out 148 batches of special production inspections in terms of quality. Among the 590 arrival inspections, the special qualification rate increased by 4.5 percentage points over the same period of last year. The passing rate of preparation for delivery increased by 2.1 percentage points year-on-year.

“At present, major power grid companies and power generation companies in the power industry have established a relatively sound supplier product access system, relying on the 'qualified product quality appraisal' provided by the national quality supervision departments at all levels and the provision of 'Ministry of Industry and Information Technology' "On the basis of the Qualified Product Catalogue, this is a 'firewall' to ensure the safe production of power systems." Hao Jihong, deputy chief economist of the Science and Technology Center of the China Electricity Council, said that CEC is a supplier to major power groups "Into the system" as a basis, explore, establish a credit system for qualified suppliers in the power industry, and gradually share the results of "qualified suppliers in the power industry."

“Low-price winning bid” is a chronic problem that has plagued the wire and cable industry for many years. Although the problem has not been completely eradicated in the quality improvement activities in the past two years, it has obviously improved, which also benefits from the up-and-down linkage of the industrial chain.

In order to increase the intensity of information sharing, the General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) has established a quality improvement platform for wire and cable products to promote the interconnection of corporate information, regulatory information and user information, and effectively curb the existence of illegal companies. The Ministry of Industry and Information Technology and the Electric Appliance Industry Association jointly developed the "Material Cost Information for Rated Voltage 10 kV Cross-linked Polyethylene Insulated Power Cable Finished Cable Industry Materials" to disclose to the public the basic conditions and cost information of the power cable industry and effectively resist malicious low-price bids.

In order to overcome the "low-cost bid for the State Grid Corporation of China to reform the bidding mechanism for wire and cable, the implementation of" composite average price method to adhere to the quality of priority tender guidance. China Southern Power Grid Company implements the "comprehensive evaluation method" bidding model and uses the "reasonable average price target method" to calculate the bid winning price. While strengthening the national supervision of product quality, major users of wire and cable products have also stepped up their efforts in quality control. State Grid Corporation of China has increased the quality supervision and supervised sampling inspection of the use link, conducted supervision and construction of important engineering cables for 110 kV and above, extended sampling inspections of important raw material components, and seriously dealt with the quality problems discovered. China Southern Power Grid Company organized a third-party testing agency to carry out special wire and cable sampling inspections, and dealt with the suppliers of unqualified products seriously to maintain product quality and safety.

Improve the mechanism

To carry out quality improvement, we must find a long-term solution in our exploration. For more than two years, a set of quality improvement working mechanisms that are based on policy traction, supervision and inspection, administrative law enforcement, technical support, use management, industry self-discipline, and propaganda guidance have been established and improved. By strengthening production licenses, strengthening industrial constraints, implementing factory supervision, and increasing user spot checks, the joint group has effectively promoted the improvement of product quality.

On the one hand, the General Administration of Quality Supervision, Inspection and Quarantine (AQSIQ) has given full play to the role of production licenses, strictly implementing the restrictive industrial policies for wire and cable, and strictly controlling excessive growth of production enterprises. Conducted supervision and inspection of production licenses in key production areas such as Jiangsu, Anhui, Zhejiang, Hebei, Shandong, etc., and ordered corrections to unauthorized production capacity, reduced production conditions, or use of outdated technological equipment at the end of the production license, and resolutely corrected overdueness. No replacement production license.

On the other hand, the Ministry of Industry and Information Technology has intensified its policy support for the joint reorganization of wire and cable companies, organized enterprises to actively respond to foreign antitrust investigations, and actively guided the industry to continue to concentrate on advantageous companies. It promoted the implementation of the "Twelfth Five-Year Development Guidance Opinions" of the wire and cable industry, and guided enterprises to increase research and development efforts, improve product technology and added value, and accelerate the promotion of product upgrading and industrial transformation and upgrading.

Although multi-pronged efforts and extensive radiation are available, it is not easy for the wire and cable industry to achieve transformation and upgrade in the short term as the representative of the “big, not all” industry. While maintaining the improvement of product quality, exploring long-term regulatory models and seeking long-term industrial development is a long-term task facing companies and industries.

“We must make efforts to further improve the quality improvement mechanism!” Wei Chuanzhong, deputy director of the General Administration of Quality Supervision, Inspection and Quarantine pointed to clarity. He said that we must continue to give full play to the role of the six departments of the joint working mechanism, mobilize all forces in society, focus on fundamentally preventing the quality and safety risks of wire and cable products, and strive to improve the quality of wire and cable products. The first is to build and use a wire and cable quality improvement information platform; the other is to further enhance the quality improvement work force and comprehensively prevent the occurrence of regional, industry, and system quality problems. The quality inspection department will actively support major users such as the State Grid and China Southern Power Grid to establish and implement a bidding mechanism that is conducive to quality improvement, insist on strengthening the quality and safety requirements in the tendering and bidding process, and block unqualified products and dishonest enterprises outside the bidding gate.

“This is just a beginning.” In the opinion of the relevant person in charge of the product quality supervision department of the General Administration of Quality Supervision, Inspection and Quarantine, there are still many “dead ends” in the quality improvement work, and the wire and cable lifting activities will continue to be implemented, from vertical to horizontal and horizontal to Corner, effectively grasped the results, grabbed a paradigm and radiated to other industries.

We have reason to believe that with the further development of the quality improvement work, the quality “electricity” of the wire and cable industry will be more abundant and the power for quality improvement will be increasingly strong.

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