New trends in machine tool technology development (4)

Mazak called its CPC "The Digital Manufacturing Solution" and exhibited it as an independent product on the IMTS2000. The sample lists three users' satisfaction with their functions and claims that their 30 machines in the Chinese factory (ie Yinchuan “Little Giant”) are directly controlled by their CPC. Daxie referred to its "IT Plaza" as "OkumaNetFactory". It means combining information technology (IT) with processing technology. It is believed that advanced processing technology alone cannot survive in the fierce competition. IT must be used to “speed up” and expand “business opportunities”.

The concept of "IT Square" is a three-dimensional ball, and the center of the ball is a numerical control (CNC) system. On the circumference of three circular planes on the sphere (one horizontal plane and two 90° vertical planes), six small balls are distributed, representing people, machine tools, three software modules and an Internet portal. Six small balls point to the center of the sphere (CNC system) and interact.

The functions of the three software modules are:

1 "MacMan" - network production management system

Daxie believes that today is the era when a company can receive the next order, depending on whether its production management system can meet the requirements of short delivery time and variable tasks. To this end, its MacMan system monitors production site conditions and collects field data for optimal planning and scheduling at any time via an intranet. When the production task suddenly changes, there is almost no loss. The system also has remote diagnostics and maintenance capabilities; its ERP (Enterprise Resource Planning) function provides unified control of sales information, financial accounting and production, and is substantially reduced by radically reducing production cycles and maintaining optimal inventory levels. The purpose of the cost.

2 "KCMAC" - Operator Skills Database

Daxie believes that the skills formed through rich experience and intuition are an important resource. Digitizing these technologies, accumulating and sharing with the company can achieve efficient, high-quality processing. "KCMAC". These skills can be fully utilized and become valuable intellectual wealth, thus creating new processes, new knowledge and new ideas.

3ADMAC - Daxie's new CAD/CAM system

ADMAC quickly transforms CAD data into machining programs, tool lists, process cards and machining process drawings, enabling parallel engineering to shorten production cycles and working with KCMAC to optimize the machining program.

4OSPmerit.com - the portal of the IT Plaza to the Internet. Through its connection with the outside world, it can contact customers, set up a window for each customer, quickly respond to their requirements, and contact the processing equipment, tools, fixture suppliers to get the latest information.

5OSO-P—an abbreviation for OSP-P100, a self-made CNC system. Daxie has developed and produced its own CNC system for more than 40 years. The OSP-P100 is a PC-based system. Using Windows NT4.0 and IMtime (a commercial name of a real-time operating system, which is a product of Radisys in the United States), the built-in Ethernet communication cartoon is internal, and the people, the machine and the network are organically integrated to become the core of the IT Plaza. Daxie is also at the end of the OSP-P100 sample: According to the relevant laws of the Japanese government, the system is a strategic material.

The horizontal plane of the ball connects the four balls of Man, MacMan, KCMAC and Ospmerit.com. The goal is to collect data for establishing an optimized production process.

A vertical plane of the ball connects the four balls of the machine tool, MacMan, ADMAC, and Ospmerit to maximize productivity.

The other vertical plane of the ball connects the four balls of people, machine tools, KCMAC and ADMAC, in order to fully share the database containing the skills and know-how of the workers throughout the company.

The six small balls have two circles that cross each other and interact at the center of the ball to form an IT square.

The essence of SEIKIFLexLink of Hitachi Seiki is similar to IT Plaza, and will not be repeated here.

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